- Montreal
Custom medical device prototyping in Montreal for healthcare innovators, medtech startups, and hospital R&D departments. We produce biocompatible 3D printed prototypes for surgical guides, implant housings, anatomical models, and diagnostic equipment — from single concept prototypes to small-batch production runs.
Our Expertise
AllPrototype provides end-to-end 3D printing for medical device development — from early-stage concept models to functional prototypes ready for regulatory testing. Whether you’re a medical device startup validating your first design or an established manufacturer iterating on next-generation products, we deliver custom prototypes for medical devices with the precision and biocompatibility your projects demand.
Patient-specific drill guides, cutting jigs, and instrument handles with ±0.1mm accuracy.
Biocompatible housing prototypes for pacemakers, insulin pumps, hearing aids, wearable monitoring devices.
Full-scale patient-specific models from CT/MRI DICOM data for pre-surgical planning and medical education.
Functional enclosures for point-of-care testing devices, handheld diagnostics, and lab equipment.
Surgical guides, orthodontic models, crown & bridge models with dental-grade SLA resins.
Microfluidic chips, drug delivery device prototypes, and research tools.
How It Works
A streamlined, quality-controlled workflow from file upload to finished medical-grade part.
Send your CAD files or sketches. Our engineers review for printability and recommend materials based on biocompatibility requirements.
Choose from biocompatible SLA resins (ISO 10993, USP Class VI) or SLS nylon (PA12 biocompatible) based on your application.
Parts printed in 24–48 hours (rush) or 3–5 business days (standard). Multiple iterations possible within the same week.
Dimensional inspection, material certificates, lot traceability, and compliance documentation for regulatory submissions.
Our Advantage
3–5 day standard turnaround. 24-hour rush available for urgent surgical cases.
ISO 10993 and USP Class VI certified resins and nylons for safe patient contact.
Documentation packages for FDA 510(k), EU MDR, and Health Canada submissions.
In-person consultations in Montreal, same-day pickup, NDA-protected projects.
200+ medical projects completed for hospitals, dental clinics, medtech startups, and research labs across Quebec.
Proven Results
Real examples of how our medical-grade 3D printing has supported healthcare professionals, medical device companies, and research institutions in advancing patient care.
Montreal Teaching Hospital
Create patient-specific surgical guides for complex hip replacement procedures requiring precise drilling angles and placement accuracy.
Utilized medical-grade SLA resin to produce sterilizable surgical guides from CT scan data. Guides featured unique anatomical fit for each patient.
Cardiovascular Surgery Department
Produce accurate, full-scale anatomical heart models from patient MRI data for complex congenital heart defect repair planning.
3D printed multi-material anatomical models showing heart chambers, vessels, and defects. Used flexible and rigid resins to simulate tissue properties.
Oral Surgery Clinic
Create precise dental implant surgical guides and jaw models for multiple patients requiring implant placement.
Produced biocompatible surgical guides and high-accuracy dental models from intraoral scans using dental-specific SLA resins.
Medical Device Startup
Rapidly iterate on wearable insulin pump housing design requiring biocompatibility, durability, and patient comfort validation.
Used SLS biocompatible nylon to create functional prototypes for user testing, drop testing, and regulatory submission documentation.
Prosthetics Manufacturer
Develop custom-fit prosthetic socket components and orthotic braces for individual patients with unique anatomical requirements.
Combined 3D scanning with SLS printing to create lightweight, strong, and comfortable custom-fit components for each patient.
Research Laboratory
Create custom micro-fluidic devices and lab equipment for drug testing and research applications requiring chemical resistance.
Utilized high-temp and clear SLA resins to produce precise laboratory equipment with complex internal channels and optical clarity.
Certified Materials
We use biocompatible, sterilizable, and certified materials specifically approved for medical and healthcare applications, meeting rigorous safety and performance standards.
Surgical guides, dental guides, anatomical models for sterilization
Dental surgical guides, implant planning, orthodontic models
Medical device prototypes, fluid handling, anatomical models
Prosthetics, orthotics, medical device housings, wearables
Soft tissue models, wearable prototypes, seals and gaskets
Sterilizable surgical tools, autoclavable models, thermal testing
All medical-grade materials come with full documentation including biocompatibility certificates, material safety data sheets (MSDS), and compliance statements. We maintain traceability for all medical projects and can provide batch-specific documentation as required.
Quality Assurance
We understand the stringent requirements of medical device manufacturing and maintain the highest standards of quality, traceability, and regulatory compliance.
Materials tested per ISO 10993 standards for cytotoxicity, sensitization, and irritation.
Production processes follow medical device quality management system requirements.
Full material traceability with batch-specific certificates and data sheets.
Materials validated for various sterilization methods required in healthcare.
Comprehensive documentation package for regulatory submissions and validation.
Materials and processes aligned with FDA and EU Medical Device Regulation requirements.
We partner with medical device manufacturers, research institutions, and healthcare facilities throughout the product development lifecycle:
Rapid prototyping for concept validation, design iterations, and feasibility studies.
Functional prototypes for testing, biocompatibility validation, and performance verification.
Documentation packages, material certificates, and test samples for FDA/MDR submissions.
Small batch production for clinical trials, pilot programs, and initial market introduction.
Important Notice: While our materials and processes meet medical device standards, the responsibility for regulatory approval and clinical use remains with the device manufacturer. We provide supporting documentation and work closely with you to meet your specific compliance requirements.
Common Questions
Common questions about medical-grade 3D printing services
Get biocompatible prototypes with full documentation and regulatory support for your next medical device or healthcare project.
